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Home made CAI

Old May 1, 2010 | 12:30 PM
  #11  
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alright well i've figured out waht im gonna be doing now, just tryin to find some local places to get cheap fiberglass. I was wondering how well the fiberglass would blend with the hood, could i just sand it smooth or would the entire scoop need to be covered in bondo?
 
Old May 1, 2010 | 06:13 PM
  #12  
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pick up a tigg welder and some sheets of aluminum, have at it.
lol, not everybody has the access to a $1500 welding machine- not to mention the skill to use it.

alright well i've figured out waht im gonna be doing now, just tryin to find some local places to get cheap fiberglass. I was wondering how well the fiberglass would blend with the hood, could i just sand it smooth or would the entire scoop need to be covered in bondo?
autozone and walmart both carry fiberglass matte and resin. You could also go to a local paint/body shop supply store.

For what its worth- fiberglass needs some sort of body filler to smooth the edge- you're going to have a hump going from the hood up to the fiberglass layer that needs smoothed out if you want it to blend in.

However, from what I've seen- fiberglass stuff on a metal hood w/ bondo tends to crack. IMO the hood is too big and flexible and the fiberglass flexes differently than the thin sheet metal does- so the interface material (body filler) is put under a lot of strain.
 
Old May 1, 2010 | 07:15 PM
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Originally Posted by bumpin96monte
lol, not everybody has the access to a $1500 welding machine- not to mention the skill to use it.



autozone and walmart both carry fiberglass matte and resin. You could also go to a local paint/body shop supply store.

For what its worth- fiberglass needs some sort of body filler to smooth the edge- you're going to have a hump going from the hood up to the fiberglass layer that needs smoothed out if you want it to blend in.

However, from what I've seen- fiberglass stuff on a metal hood w/ bondo tends to crack. IMO the hood is too big and flexible and the fiberglass flexes differently than the thin sheet metal does- so the interface material (body filler) is put under a lot of strain.
wish i would hace read this before i went shopping... got resin, fiber glass mat and cloth, Bondo, sand paper, respirators, metal tubing...

Luckily I havent started any real work, right now the hood is removed, and ive been making card board mockups of what i want the scoop to look like. Once i get it all done I'll start a new thread documenting it all, and yes, i've been taking plenty of pictures
 
Old May 1, 2010 | 08:58 PM
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BAHAHAHAHAHA maybe I'll do something like this

http://www.economysuperstar.com/mile.../HoodScoop.JPG
 
Old May 1, 2010 | 10:51 PM
  #15  
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Originally Posted by Overdose666
BAHAHAHAHAHA maybe I'll do something like this

http://www.economysuperstar.com/mile.../HoodScoop.JPG
seems like a great idea in theory, assuming you live in a place where it doesn't ever rain.
 
Old May 2, 2010 | 11:23 PM
  #16  
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alright well today i made the scoop, cut the hole in the hood, and mounted it. Tomorrow im gonna bondo it, and if time permits hopefully get it painted. I love the fact that auto stores have spray paint that perfectly matches my car
 
Old May 2, 2010 | 11:37 PM
  #17  
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lets get some progress shots.
 
Old May 3, 2010 | 01:19 AM
  #18  
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when its all done ill post pics form the whole process, each pic is like 1980x1600 and i really dont feel like scaling em down right now
 
Old May 3, 2010 | 08:38 PM
  #19  
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Alright fiber glass and bondo are done, jsut gotta sand it down a bit more then paint, once i finish i got about 50 pics of the building process and a video fo the first test drive to be posted
 
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