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Fixing the Famous 5th Gen Rust

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  #31  
Old 05-16-2013, 10:56 PM
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Originally Posted by The_Maniac
That's looking great!! Hopefully it sanded nice and smooth (I mean no steps between the pieces and the layers of filler).

Keep the progress coming
Thanks Jason. Overall it sanded pretty good. One issue I was having is small pinholes in the filler. After sanding of the filler tiny pinholes could be seen in a few spots. I filled them with a little more filler, but other pinholes would occur. I think I need some sort of glazing putty to fill those. Since I don't have any and there's no store in sight I proceeded with the primer. The primer did fill a lot of the pinholes. We'll see how the color and clear turn out.
 
  #32  
Old 05-17-2013, 12:13 AM
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This is looking awesome! Great work! Can't wait to see it painted/cleared
 
  #33  
Old 05-24-2013, 08:50 AM
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Justin....

Your makeing excellent progress! and its looking great!

Cant wait to see it with some fresh paint and polish....

You planning on just feathering it in? Or reshooting the whole Car?
 
  #34  
Old 05-24-2013, 08:34 PM
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Originally Posted by STUMPMI
Justin....

Your makeing excellent progress! and its looking great!

Cant wait to see it with some fresh paint and polish....

You planning on just feathering it in? Or reshooting the whole Car?
Thanks Dave! Here's the fresh paint! I have yet to cut and buff it, but that will come soon. I only painted the quarter panel. I feathered the paint at the top of the panel near the trunk lid, around the sail panel, and below the quarter glass. I did not blend into the drivers door just to keep the cost and work down. There is a slight difference in the paint color, but you really have to be looking to notice.

Here are some painting pics. For my setup in a garage, I am totally satisfied with the results! I didn't get any dirt in the paint, and it sprayed very well. I have yet to cut and buff it, so it's not smooth yet. It looks good for now though.

YES, you can indeed see some of the body work underneath. Keep in mind that this was my first attempt at body work. It's not perfect, but it's 100% better than what I had before with the rust. I am definitely satisfied with my results considering the amount of money I spent and my skill level.

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And just a reminder of how far I came

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Plan on cutting and buffing the quarter this weekend if the rain holds off. The whole car needs a clay and a detail too. Look for more pics later!
 
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  #35  
Old 05-26-2013, 02:32 AM
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Excellent man, I think you did a great job and the results are awesome. Thanks for sharing the work it took from start to finish. It gives us 5th gen guys a good idea of what to expect if we want to fix this issue the correct way.
 
  #36  
Old 05-26-2013, 11:40 AM
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Originally Posted by slowmontecarlo
Excellent man, I think you did a great job and the results are awesome. Thanks for sharing the work it took from start to finish. It gives us 5th gen guys a good idea of what to expect if we want to fix this issue the correct way.
Thanks for the comments. I did want to get this out there on the web because I haven't found anywhere that anyone has done this exact job and posted about it on line. It will be a good reference for anyone that wants to tackle it themselves.


I did a light cut and buff with 1500 grit wet sanding and some buffing compound. It's no where near a mirror finish, but it's at least as smooth as the rest of the paint. I need a real buffer or something that would get me better results!
 
  #37  
Old 05-26-2013, 01:17 PM
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Looks great man, MUCH better than before
 
  #38  
Old 05-26-2013, 08:51 PM
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Interesting. I wish I could unsee the progress pics and view this thread in reverse. I "think" I can spot the body work only because I know where it's at. But I wonder if it's in the sanding or primer phase.

But seriously, that is AWESOME work, it really looks great!!! Please don't take my statement above as any insult. I have never done what you did, I can't stand here and say I could do it any better. I think it took a lot of ambition to attempt this yourself and I think you did outstanding!!
 
  #39  
Old 05-26-2013, 10:31 PM
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Awesome results! Looks like new

I have a Porter Cable DA buffer that you could barrow if you'd like. It works really well for cutting/buffing with the right pads. I've got a new cutting pad and finishing pad for it. Are you still in Ames for the summer?
 
  #40  
Old 05-27-2013, 10:28 AM
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Originally Posted by The_Maniac
Interesting. I wish I could unsee the progress pics and view this thread in reverse. I "think" I can spot the body work only because I know where it's at. But I wonder if it's in the sanding or primer phase.

But seriously, that is AWESOME work, it really looks great!!! Please don't take my statement above as any insult. I have never done what you did, I can't stand here and say I could do it any better. I think it took a lot of ambition to attempt this yourself and I think you did outstanding!!
Yeah you can see the body work if you're looking for it. My problem was not using enough body filler and a block sander. I should have feathered out the filler more ans used a large block sander. The surface is smooth, but it has high and low spots which is what you see.

But like you said, I'm not complaining. I'm totally happy with it!

Originally Posted by 01 Monte SS
Awesome results! Looks like new

I have a Porter Cable DA buffer that you could barrow if you'd like. It works really well for cutting/buffing with the right pads. I've got a new cutting pad and finishing pad for it. Are you still in Ames for the summer?
Thanks! Unfortunately I'm not in Ames for the summer. I'm camping out in Minneapolis with an internship for the summer. Appreciate the offer though. If it still needs it in the fall I'll take you up on that. Heck the whole car could use it!
 


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