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6th Gen ('00-'05): Exhaust Manifold Question

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  #1  
Old 10-04-2012, 09:16 AM
Shandley's Avatar
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Default Exhaust Manifold Question

I just finished installing the plog from zzp. Took er for a spin and.. Well, smooooother for sure! I don't expect massive gains but I am happy my engine will breath better now!

One of the studs came out with the nuts. It is warped and bent and looks a bit cross threaded (which is odd because nothing has been done to the motor since I got it new. Factory cross threading?)

Do we know the size of stud I need to get? M8 doesn't seem to fit right and I think the others are metric. Any advice here would be great.

3800 Series II in a 2001 Monte Carlo SS.
 

Last edited by Shandley; 10-04-2012 at 02:45 PM.
  #2  
Old 10-04-2012, 02:55 PM
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Ok, after many hours on the phone, the answer came with some prying at the dealership.

It turns out the hole in the block (head?) is a 5/16"-18 hole. The 5/16th end of the stud/nut goes into there. The other end of the stud (the side that faces out) is an M8-1.25mm.

VERY odd how they have imperial on one side and metric on the other.

I ran a 5/16th tap into the hole to straighten out the edge of the cross thread and it took it very well. I replaced the messed up stud with a 5/16 stainless bolt, washer & lock. Done!
 
  #3  
Old 10-05-2012, 08:07 AM
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SAE to Metric studs are actually more common then you may think. That's why a set of pitch gauges became a part of my tool arsenal a long time ago. Glad to hear you got it figured out.
 
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