Could my cat be clogged?
If you have any doubts about the black gasket maker working get the copper instead. I used to uncork my headers when I'd go to the track and used it to seal the collectors instead of buying gaskets all the time. I never had a leak. 
http://www.permatex.com/products/aut...sket_maker.htm
http://www.permatex.com/products/aut...sket_maker.htm
Joined: Apr 2010
Posts: 12,605
From: Mentor, Ohio
Are you sure the leak is at that flange? If you still have the factory resonator, odds are that is the source of the leak. Granted, you're in Florida, so the res should be as bad as one in my location.... But they commonly go bad at the seam.
Hi `Frank, I know it has to be frustrating 4-Sure..
Is the thread good ? Does the bolt tighten all the way ?
It's possible that you have 2 bad gaskets...I've purchased a part & it was bad & took it bad and the 2nd one was bad also...Wish you good luck on resolving this problem & I know that you won't give up... Does your auto parts store only show one gasket for your connection ?
Like Mod `Mike posted, they do have some amazing sealants for heat out there, but I understand that may not be a permanent solution (?)
I was going to post ~>WELD that sucker on (LOL), but really I would not ~> GOOD LUCK 4-Sure
Is the thread good ? Does the bolt tighten all the way ?
It's possible that you have 2 bad gaskets...I've purchased a part & it was bad & took it bad and the 2nd one was bad also...Wish you good luck on resolving this problem & I know that you won't give up... Does your auto parts store only show one gasket for your connection ?
Like Mod `Mike posted, they do have some amazing sealants for heat out there, but I understand that may not be a permanent solution (?)
I was going to post ~>WELD that sucker on (LOL), but really I would not ~> GOOD LUCK 4-Sure
If you have any doubts about the black gasket maker working get the copper instead. I used to uncork my headers when I'd go to the track and used it to seal the collectors instead of buying gaskets all the time. I never had a leak. 
http://www.permatex.com/products/aut...sket_maker.htm
http://www.permatex.com/products/aut...sket_maker.htm

and i have a thrush glasspack
I'm glad my DP could help your car out, you last cat was it some rough shape. I've never seen one with chunks that fall out.
I'm not gonna lie, the quality of the gasket that I got from ZZP (and sent Frank) wasn't the greatest. Personally, I've never had lucky with any gasket that wasn't from the dealer. If I were you, I'd probably live with the leak until Monday and drop by the dealer and pick up an OEM gasket. My guess is that would solve the problem.
It's possible that you have 2 bad gaskets...I've purchased a part & it was bad & took it bad and the 2nd one was bad also...Wish you good luck on resolving this problem & I know that you won't give up... Does your auto parts store only show one gasket for your connection ?
I'm glad my DP could help your car out, you last cat was it some rough shape. I've never seen one with chunks that fall out.
I'm not gonna lie, the quality of the gasket that I got from ZZP (and sent Frank) wasn't the greatest. Personally, I've never had lucky with any gasket that wasn't from the dealer. If I were you, I'd probably live with the leak until Monday and drop by the dealer and pick up an OEM gasket. My guess is that would solve the problem.
I'm not gonna lie, the quality of the gasket that I got from ZZP (and sent Frank) wasn't the greatest. Personally, I've never had lucky with any gasket that wasn't from the dealer. If I were you, I'd probably live with the leak until Monday and drop by the dealer and pick up an OEM gasket. My guess is that would solve the problem.
I'm going try an oem gasket for sure though, because idk what else to do lol :p
I used Felpro gaskets when I installed my downpipe and haven't had any problems with leakage. 
Edit: Are you torquing the nuts? I took mine down initially to 12 then a final torque of 24.
Edit: Are you torquing the nuts? I took mine down initially to 12 then a final torque of 24.
Last edited by 03SSLE; Jul 1, 2012 at 10:15 AM.
lol i just tightened them really tight, im thinking my flange might be warped?
i went to autozone yesterday and the dude there told me I couldn't used that copper rtv on the exhaust flange
I might just try it anyways lol

From the Permatex web site:
Permatex® Ultra Copper® Maximum Temperature RTV Silicone Gasket Maker
OEM specified. Highest operating temperatures for 4-cylinder, turbocharged or high-performance engines. The most advanced, high temp RTV silicone gasket available. Sensor-safe, low odor, noncorrosive. Superior adhesion. Three times more oil resistant than conventional silicones; eight times more flexible than cut gaskets. Temperature range -75°F to 700°F (-59°C to 371°C) intermittent; resists auto and shop fluids and vibration.
Suggested Applications: Exhaust manifolds/ headers, valve covers, oil pans, timing covers, water pumps, thermostat housings















