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-   -   Repair Guide: Replacing Heater Hose Fittings (https://montecarloforum.com/forum/fwd-tech-guides-95-07-62/replacing-heater-hose-fittings-28491/)

Franks 03SS 05-27-2011 07:59 PM

Replacing Heater Hose Fittings
 
Ok so this is my first write-up, hopefully its not confusing lol :o
so my heater hose fittings were starting to fail and leak. so i decided to replace them, this is the second time i did this so it was pretty simple, here goes

STEP 1. this is where we begin
http://i922.photobucket.com/albums/a...s/f9bbcc8d.jpg
STEP 2. remove your engine cover
http://i922.photobucket.com/albums/a...s/d16dad2c.jpg
STEP 3. disconnect battery (8mm socket) and i removed strut tower brace just to have more working space :D (four 13mm nuts, 2 on each side)
http://i922.photobucket.com/albums/a...s/9b494a24.jpg
STEP 4. Remove coolant reservoir (two 10mm nuts on top, also disconnect hose and cap it off if necessary)
http://i922.photobucket.com/albums/a...s/85ddf6ad.jpg
STEP 5. loosen and remove serpentine belt by loosening tensioner pulley (15mm deep socket)
http://i922.photobucket.com/albums/a...s/28a05c59.jpg
STEP 6. Remove your alternator and bracket (three 15mm bolts on alternator) the bracket is held on by a 15mm nut on one end and a 10mm bolt on the other end, disconnect harness and remove positive cable (10mm nut)
http://i922.photobucket.com/albums/a...s/9ade4f87.jpg
STEP 7. Disconnect heater hoses, inlet and outlet, (using pump pliers to compress clamps) cap off if necessary and set aside
http://i922.photobucket.com/albums/a...s/ac147883.jpg
STEP 8. remove the belt tensioner assembly (three 15mm bolts, one is hidden on the bottom left side) Also this is a good time to check your power steering fluid :thumbsup:
http://i922.photobucket.com/albums/a...s/a5bd00c5.jpg

this is the assembly once removed, the ends of the fittings broke off on mine because of how brittle and weak they were, i took some needle-nose pliers and carefully removed each broken end from the water pump inlet and under intake inlet
http://i922.photobucket.com/albums/a...s/6806b912.jpg
http://i922.photobucket.com/albums/a...s/0eae813e.jpg
http://i922.photobucket.com/albums/a...s/36bda11a.jpg

new fittings put on :thumbsup:
http://i922.photobucket.com/albums/a...s/eeefbf85.jpg

now to put everything back together just follow the steps in reverse order and make sure to top off and bleed the coolant system :)

HOPE THIS HELPS SOMEBODY OUT THERE TRYING TO REPLACE THEIR HEATER HOSE FITTINGS

jerrman47 07-22-2011 08:10 PM

Very informative, good job, pictures really help!


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