6th Gen ('00-'05): Engine output not responding to tuning tweaks
Hi guys,
I just had my monte over to the dyno shop after putting on a ported blower housing and northstar throttlebody. They got it up there and did 5 runs. The guys told me it was running really rich because the new maf so they dropped the AFR from somewhere in the mid to upper 12s down to high 11s. They then adjusted some spark advance timings, but, as the dyno sheet shows, nothing actually made a difference, even the AFR change. They didn't seem to worried about why that was, but to me it sounds like I have something restricting me. Anyone got any advice? The one thing they suggested was maybe a clogged cat, but its a two year old ZZP high flow cat so that seems strange if it was that.
For reference, my current mod list is
-ZZP headers and 3" DP
-Custom 2.5" catback with glasspacks
-1.9:1 ZZP rockers
-K&N CAI
-Autolite 104s
-180 Tstat
-3.4" Pulley
-Ported blower
-Northstar TB
Dyno sheet
I just had my monte over to the dyno shop after putting on a ported blower housing and northstar throttlebody. They got it up there and did 5 runs. The guys told me it was running really rich because the new maf so they dropped the AFR from somewhere in the mid to upper 12s down to high 11s. They then adjusted some spark advance timings, but, as the dyno sheet shows, nothing actually made a difference, even the AFR change. They didn't seem to worried about why that was, but to me it sounds like I have something restricting me. Anyone got any advice? The one thing they suggested was maybe a clogged cat, but its a two year old ZZP high flow cat so that seems strange if it was that.
For reference, my current mod list is
-ZZP headers and 3" DP
-Custom 2.5" catback with glasspacks
-1.9:1 ZZP rockers
-K&N CAI
-Autolite 104s
-180 Tstat
-3.4" Pulley
-Ported blower
-Northstar TB
Dyno sheet
I'm not understanding this one. If a new MAF was put in, the car should've been tuned to the new MAF before any pulls were made. Was it?
This is also confusing. 12s are leaner than 11s, so they were adding fuel, not taking it out.
TBH I wouldn't have even completed a pull in the high 12s, that's getting way too lean. High 11s sounds like a perfect place to end up though.
What did they adjust it to / from? Any KR at all?
If they only adjusted a couple degrees (or if they're adding timing and its already 20+), then I could see it having no effect.
240 whp isnt all that bad really, that's nearly 300 crank. For a handful of bolt ons, you're doing nicely.
I do agree it should have more in it though - why the 3.4" pulley? If the timing they ended with is pretty high and theyve still got no KR, I think youd be best off dropping a pulley size (and a bit of timing) and trying again. The pulley size is the #1 thing dictating airflow (and thus power).
so they dropped the AFR from somewhere in the mid to upper 12s down to high 11s.
TBH I wouldn't have even completed a pull in the high 12s, that's getting way too lean. High 11s sounds like a perfect place to end up though.
They then adjusted some spark advance timings, but, as the dyno sheet shows
If they only adjusted a couple degrees (or if they're adding timing and its already 20+), then I could see it having no effect.
nothing actually made a difference, even the AFR change.
I do agree it should have more in it though - why the 3.4" pulley? If the timing they ended with is pretty high and theyve still got no KR, I think youd be best off dropping a pulley size (and a bit of timing) and trying again. The pulley size is the #1 thing dictating airflow (and thus power).
This is also confusing. 12s are leaner than 11s, so they were adding fuel, not taking it out.
TBH I wouldn't have even completed a pull in the high 12s, that's getting way too lean. High 11s sounds like a perfect place to end up though.
What did they adjust it to / from? Any KR at all?
If they only adjusted a couple degrees (or if they're adding timing and its already 20+), then I could see it having no effect.
TBH I wouldn't have even completed a pull in the high 12s, that's getting way too lean. High 11s sounds like a perfect place to end up though.
What did they adjust it to / from? Any KR at all?
If they only adjusted a couple degrees (or if they're adding timing and its already 20+), then I could see it having no effect.
240 whp isnt all that bad really, that's nearly 300 crank. For a handful of bolt ons, you're doing nicely.
I do agree it should have more in it though - why the 3.4" pulley? If the timing they ended with is pretty high and theyve still got no KR, I think youd be best off dropping a pulley size (and a bit of timing) and trying again. The pulley size is the #1 thing dictating airflow (and thus power).
I do agree it should have more in it though - why the 3.4" pulley? If the timing they ended with is pretty high and theyve still got no KR, I think youd be best off dropping a pulley size (and a bit of timing) and trying again. The pulley size is the #1 thing dictating airflow (and thus power).
Oh I should also mentioned that when I talked to the guy doing the tuning he said that it was nice to see that my boost kept climbing throughout the pull and didn't drop off. I don't know if thats helpful info or not.
1st that there wasn't any measurable power change from 10 to 16. You certainly should've picked up something there. I wonder if something else was going on like heat soak or something that was negating the power gains youd normally see from adding timing. Were the runs pretty close back to back?
2nd that they didn't push timing further if they had zero knock. I certainly like to go back and set it to a known safe level at the end, but until you push it far enough to see some knock, you dont have any idea how close to the edge you are.
I'm just thinking that even more timing would've helped pick up more power. I would've tried at least 18 and maybe even 20. I'm also thinking that if you got that far and were still clean on knock that it's a sure sign that it's time for a pulley drop.
The 3.4" Pulley was already on it before the ported blower and TB, I asked ZZP about it getting a smaller one and they said it isn't going to need anything smaller given the mods I have on it with 91 octane so I didn't bother buying a smaller size. I do know that I am hitting about 11 PSI of boost, is that not about at the upper end of the efficiency range on these blowers? From what I understand of this anything much higher than 11
I do think you're close to being able to take that next step in pulley size though, even if just to a 3.3 or 3.25". You've got some good mods, and you seem to be running totally clear of knock. It does seem like you're more lucky than most, especially on 91. But again it depends how close to the edge you are.
I wouldn't pay too much attention to the boost number though, it varies so much with other mods. Itll naturally climb and fall as you work through all of the mods on the path to a maxed out setup (not saying that's your goal here of course). The biggest indicator of efficiency is the blower speed (pulley size). Certainly your blower is more efficient on a 3.4" than someone with a 2.55", but that blower speed directly dictates how much air the engine is getting and someone with a 2.55" is moving a lot more air (although itll be far hotter). All of the big power M90 cars are running sub 3.0" pullies.
Surprised at 2 things here:
1st that there wasn't any measurable power change from 10 to 16. You certainly should've picked up something there. I wonder if something else was going on like heat soak or something that was negating the power gains youd normally see from adding timing. Were the runs pretty close back to back?
2nd that they didn't push timing further if they had zero knock. I certainly like to go back and set it to a known safe level at the end, but until you push it far enough to see some knock, you dont have any idea how close to the edge you are.
I'm just thinking that even more timing would've helped pick up more power. I would've tried at least 18 and maybe even 20. I'm also thinking that if you got that far and were still clean on knock that it's a sure sign that it's time for a pulley drop.
I think they're spot on for most setups. They'd rather suggest something thatll be knock free in 99% of cars rather than something thatll only be knock free on a small minority.
I do think you're close to being able to take that next step in pulley size though, even if just to a 3.3 or 3.25". You've got some good mods, and you seem to be running totally clear of knock. It does seem like you're more lucky than most, especially on 91. But again it depends how close to the edge you are.
I wouldn't pay too much attention to the boost number though, it varies so much with other mods. Itll naturally climb and fall as you work through all of the mods on the path to a maxed out setup (not saying that's your goal here of course). The biggest indicator of efficiency is the blower speed (pulley size). Certainly your blower is more efficient on a 3.4" than someone with a 2.55", but that blower speed directly dictates how much air the engine is getting and someone with a 2.55" is moving a lot more air (although itll be far hotter). All of the big power M90 cars are running sub 3.0" pullies.
1st that there wasn't any measurable power change from 10 to 16. You certainly should've picked up something there. I wonder if something else was going on like heat soak or something that was negating the power gains youd normally see from adding timing. Were the runs pretty close back to back?
2nd that they didn't push timing further if they had zero knock. I certainly like to go back and set it to a known safe level at the end, but until you push it far enough to see some knock, you dont have any idea how close to the edge you are.
I'm just thinking that even more timing would've helped pick up more power. I would've tried at least 18 and maybe even 20. I'm also thinking that if you got that far and were still clean on knock that it's a sure sign that it's time for a pulley drop.
I think they're spot on for most setups. They'd rather suggest something thatll be knock free in 99% of cars rather than something thatll only be knock free on a small minority.
I do think you're close to being able to take that next step in pulley size though, even if just to a 3.3 or 3.25". You've got some good mods, and you seem to be running totally clear of knock. It does seem like you're more lucky than most, especially on 91. But again it depends how close to the edge you are.
I wouldn't pay too much attention to the boost number though, it varies so much with other mods. Itll naturally climb and fall as you work through all of the mods on the path to a maxed out setup (not saying that's your goal here of course). The biggest indicator of efficiency is the blower speed (pulley size). Certainly your blower is more efficient on a 3.4" than someone with a 2.55", but that blower speed directly dictates how much air the engine is getting and someone with a 2.55" is moving a lot more air (although itll be far hotter). All of the big power M90 cars are running sub 3.0" pullies.
If they tell me they never saw any knock I'll see about getting a 3.3". As for why there was no power increase, I still am not sure on that one. Maybe it'll make more sense when I get the actual numbers they tried as far as AFR and timing is concerned.
So update, I talked with the guy who did my tune yesterday and this is what he did
- He said the AFR coming in was 10.1-10.3, so he tuned it on a taper starting at 12.0 and ending at 11.7 WOT
- Timing coming in was 15, he tried timing values anywhere from 10 to 18.5
- He said he couldn't read if there was knocking, however he said the timing was following the target pretty closely without any dips so he doesn't believe it had any knock
That makes more sense with your original comments. I'm not super surprised you didn't see a big change in power from this change. Low 10s is pretty low but isnt into 'absolutely drowning and tanking power' low. You're just having less wasted excess fuel going out the exhaust at WOT now which is a good thing.
- Timing coming in was 15, he tried timing values anywhere from 10 to 18.5
Definitely puzzled why the cars output didn't change between 10 and 18.5 though, there should've been a noticeable delta between those two.
- He said he couldn't read if there was knocking, however he said the timing was following the target pretty closely without any dips so he doesn't believe it had any knock
What scares me here is if a professional tuner isnt able to get a reading at all, maybe the sensors are messed up? Definitely need to do a but more digging here before dropping pulley sizes. Proper operation of those sensors is critical to keeping the engine alive at higher boost levels when something doesnt go as planned (bad batch of gas, higher than expected load, etc).
It doesn't have anything to do with the fact that the PCM I have is a canned tune, does it?
This part is a bit odd. If it was 15 on the first pull with no signs of knock, I wonder why they'd reduce it at all (especially all the way down to 10)? That is good to hear they tried running it higher without issues as that let's you know you've got some margin for a bit more boost.
Definitely puzzled why the cars output didn't change between 10 and 18.5 though, there should've been a noticeable delta between those two.
That's pretty concerning, any idea why they couldn't read it? That's a pretty standard parameter in either HPTuners or DHP PT.
What scares me here is if a professional tuner isnt able to get a reading at all, maybe the sensors are messed up? Definitely need to do a but more digging here before dropping pulley sizes. Proper operation of those sensors is critical to keeping the engine alive at higher boost levels when something doesnt go as planned (bad batch of gas, higher than expected load, etc).
What scares me here is if a professional tuner isnt able to get a reading at all, maybe the sensors are messed up? Definitely need to do a but more digging here before dropping pulley sizes. Proper operation of those sensors is critical to keeping the engine alive at higher boost levels when something doesnt go as planned (bad batch of gas, higher than expected load, etc).
I don't know why they couldn't read it. I called this morning and asked but the guy who did the tune was busy and I was told they would get back to me. I haven't heard anything back about why they can't read knock. I am due for a service soon so I might ask them to check the sensor for me while its in there.
So I think I found out why they were unable to read KR when on the dyno. The shop was also using HPT, and I recently ran into the issue of VCM Scanner PIDs disappearing when I hit record, one of those PIDs being KR. The fix was to use the latest beta version, something they probably didn't try while it was on the dyno. So it seems like the issue was just a software issue, because using the beta version of VCM Scanner lets me read knock correctly.







